When re in stall ing valve body, this check ball must be used figure 3. Atf cooling, shift elements, hydraulic control, unit j217, switch f125 g182 g195 g93, 09d gearbox, dsp, control unit j217, switch f125, sender g182, sender g195, sensor g93, switch f41, dynamic shift program, dsp. Design and analysis of gate valve body and seat ring design and analysis of gate valve body and seat ring. Most 700r4 trans mis sions now have this auxiliary valve body figure 2. Revmax brings you the best 09d tr60sn oem updated valve body, the high quality computer dyno tested valve body on the market. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users.
Never fear, as sonnax offers a variety of 09d specific repairs to address common problems seen. The body, the first pressure boundary of a valve, resists fluid pressure loads from connecting piping. No part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means. Immune system disorders can cause a deficit in a single organ or body system that results in extreme that is, very serious loss of function. Help finding a valve body 9pa, 9pa1 cayenne, cayenne s. Compared to the 5speed automatic transmission, the 09d 6speed automatic transmission provides. Pipe pressure test flush pipes, purge all air and seal pipe, apply pressure as required and observe. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Shut off pressure to the valve, both inlet, outlet and independent operating pressure when used. Transmission valve body trans valve body parts for sale sheng. A bell housing pump body stator d c e b forward drum low rev clutch linkage valve body park pawl case u150e u151e u250e fwd 5 speed f 11 12 10 100 102 30 31 1 planet hub.
When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to. For convenience we provide a link at the top of each pdf file html page so it can be openedsavedprinted straight up as such by whatever adobe acrobat pdf reader your device may utilize. It must be noted that the 09g and 09d are technically two different animals in this capacity and most of their parts cannot interchange. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Toyota gm tiv atf approximate capacity, complete overhaul 7.
It serves as the principal element of a valve assembly because it is the framework that holds everything together. Valve body kits free delivery possible on eligible purchases. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61. Valvebodytocase bolts 18 ftlb fluid chart recommended capacities. I suspect it isnt hard since i cant seem to find a howto, but any details would be appreciated. The interior of the valve body should be cleaned in the same way. Automatic transmission parts catalog 2011 use the chart below to identify the model year represented by the tenth character of the vin vehicle identification number. Many of the other issues i had have gone away, suspecting airated fluid to be the cause. The transmission in the touareg is made by aisin model tr60sn vw designation 09d. Revmax has been offering high quality computer dyno tested valve bodies for almost a decade. We know that the v6v8 use one valve body and that the the v10 use the other valve body.
A valve body is one of the most important components of the automatic. Click here to view pdf if the tech resource does not appear below. Revmax brings you 09g tf60sn oem updated valve body. Aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m vacuum test guide. The tr60sn, 09d transmission is used in a wide variety of applications and.
There are many different variations of the 09d valve body, therefore correct identification through vin match up or visual confirmation is essential in order to obtain the correct unit for your application. During the removal of the aux il ia ry valve body, the check ball located inside will drop out. Both manual valve body and automatic transmission valve body is available for sale and. The transgo tech library includes the industries most indepth valve body layouts with spring dimensions and general data for some of the earliest automatic transmissions as well as later 68 speeds you are working on now. Valve body the body, sometimes called the shell, is the primary pressure boundary of a valve. The 09d tr60sn valve body suffers from poorly designed solenoids and a very porous and wear prone valve body housing. I ordered the two harness and a valve body from revmax figuring i. The powercheck valve inspection or maintenance can be accomplished without removal of the valve body from the line. Calibration of the valvebody with solenoids installed as a whole system is. The gearbox housing consists of an aluminium alloy. The video will help you avoid common mistakes when installing the sk09d shift kit in the awtr60sn.
I have the value body on for more than 3 month and drove more than 3000 kms, the only issue left is hard shift to 2nd gear. Aisinwarner 09g electronics anatomy of shift controls rostra. It contains information on all map brushes and entities in a keyvalue format stored with a. Immune system disorders may result in recurrent and unusual infections, or inflammation and dysfunction of the bodys own tissues. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. I wouldnt think that any of the valve body bolts would be one time stretch bolts there but i would tq them properly. The solenoids alone will not cure the shifting complaints that most of you describe. Since all the t1t2, have external transmission coolers, we are now left with 4 possible valve bodies. Adjusting clutch control valves on aisin fwd 6speeds. A valve feather under spring pressure is seated in the valve body and exposed to system pressure.
There are many different variations of the 09d valve body, therefore correct identification through vin match up. With phones and tablets there is limited support for adobe acrobat pdf s which we utilize in transgo tech library. Vag ssp 367 the sixspeed automatic gearbox 09d in the audi q7. Im trying to make the car a little more street friendly. Shop all aisin warner transmission parts and kits here today. The 09g can be found in a variety of volkswagen fwd vehicle platforms. All image file storage limits are substantially increased for all contributing members. Gm 700r4 manual valve body 198193 reverse shift pattern see more like this. Buffalo engine general motors 700r4, 4l60, 4l60e, 4l65e, 4l70e shift kits, zip kits, valves, and other valve body components. Are you looking for the best source for 09d tr60sn transmission kits and parts. Jaguar m valve body and bmw e valve body breakdowns, solenoid identification and operation, case passage identification, full hydraulics, obd2 code list, planetary operation for noise diagnostics and clutch application chart. This manual contains the procedures necessary to diagnose, rebuild andor repair the tr60sn 09d.
Vag ssp 367 the sixspeed automatic gearbox 09d in the. We also know that the 20042005 us models have the pressure switches and that the 2006 and up do not have pressure switches. Bottom view of the transmission looking at the hydraulic control valve assembly. Accurate valve body identification is crucial as the styles do not interchange. Discussion in the hokey ass message board started by bchctybob, may 3. When shifting from 1 to 2 sometimes its quite delayed, and when it finally shifted its like a big push from the behind. It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. This tool kit allows for the complete overhaul of the aisin 5 and 6 speed sl. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. The trans has a manual valve body in it and i want to put it back to automatic. Just get a couple of cans of brake cleaner from the local parts store to clean up every.
Advantages shift comfort driving pleasure increased through improved control of gear changes. Hyundaikia click on sonnax part numbers to see more. Sonnax transmission products catalog canada wide parts. This video is intended to be a step by step help guide. Applicable for large canister aisin sl solenoids found in early models aw5550, tf60 09g, 09m, 09k, tr60 09d, tf80 af406. The valve map format vmf is a proprietary format that stores raw precompile map data, used by the valve hammer editor to save productionstage maps and prefabs. Aisin tr60sn 09d atsg automatic transmission service. Tci transmission 42 auto trans valve body full manual valve body, ford c6. I found a company called sonnax that makes a kit to address the known 4th,5th gear issues in these transmissions.
Never fear, as sonnax offers a variety of 09dspecific repairs to address common problems seen. View recommended parts for quality repairs of common transmission problems quickly and easily. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn09d range as fitted to audi q7, porsche cayenne and volkswagen touareg. One type plate is located on the main housing of transmission. The tr60sn, 09d transmission is used in a wide variety of applications and engine sizes. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn 09d range as fitted to audi q7, porsche cayenne and volkswagen touareg. First mark the side of the valve cover, power unit body an valve body so that reassembly of these parts will be exact as removed. Valve body tools and equipment, solenoid kits, valve body reaming kits. In a consequence there was a modification of transmissions with six steps which intended for installation together with engines with a. This manual contains the procedures necessary to diagnose, rebuild andor. Information about rebuild transmission 09k,09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. Aisin tr60sn 09d atsg automatic transmission service group pdf free online.